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Brake Disc CNC Turning Lathe: How Advanced Design Improves Brake Disc Processing

Update Time  2025-03-14 19:07 Read

Brake disc manufacturing requires machines that can achieve both high precision and efficiency. The LYV-SD500 brake disc CNC turning lathe is specifically engineered to meet these demands. With its advanced structure and automation features, this machine offers a reliable solution for the high-precision machining of brake discs and other disc-shaped components. The video showcasing the lathe's internal structure highlights its cutting-edge design and functionality, which make it ideal for modern production lines.


The LYV-SD500 brake disc CNC turning lathe adopts a vertical spindle design, which positions the main spindle parallel to a standing operator. This configuration minimizes the deformation caused by spindle inertia during high-speed operations, ensuring near-perfect circular precision for brake disc machining. The lathe also supports dual-tool operation with either a turret or gang-type tooling system, enabling simultaneous rough and finish machining of both sides of the disc. This feature significantly reduces cycle times while ensuring high parallelism and precision.


The machine's X-axis is designed with an over-positioning movable column supported by three linear guideways. This structure provides exceptional rigidity, shock absorption, and structural stability, even during high-speed or heavy-duty cutting operations. Meanwhile, the base and column are made from high-tensile cast iron with heat-symmetrical box-type ribbing. This design minimizes thermal deformation and provides a robust foundation for stable, long-term operations under demanding conditions.


A notable feature of the LYV-SD500 is its dual-channel CNC system, powered by FANUC. This system supports independent control of dual tool turrets, allowing for complex, high-precision operations. The absolute servo motor-driven feed axes ensure high accuracy, reliability, and repeatability, making the lathe suitable for both small-batch and automated large-scale production. Furthermore, the lathe's vertical layout minimizes its footprint, while its well-organized electrical and hydraulic systems enhance maintenance efficiency.


The lathe is equipped with a fully enclosed workspace, separating the cutting area from other operational zones such as the tool turret housing and energy supply systems. This design ensures effective chip evacuation and protects sensitive components from debris. Additionally, the machine's lubrication system uses an advanced depressurized intermittent supply to deliver precise, consistent lubrication to every critical point, extending the machine's lifespan while maintaining its precision.


With its compact layout, high rigidity, and advanced features, the LYV-SD500 brake disc CNC turning lathe provides an efficient and reliable platform for producing brake discs, engine flywheels, transmission gears, pulleys, and other disc-shaped components. Its suitability for high-speed, high-precision machining makes it an excellent choice for the automotive and parts manufacturing industries. The video of its internal structure offers an in-depth look at the technology and engineering that make this machine a standout performer in its class.