Technical Support
Revolutionizing Brake Disc Machining with Advanced CNC Lathe
In today's fast-paced automotive industry, the demand for precision and efficiency in brake disc manufacturing has never been higher. Enter the Brake Disc CNC Lathe, a game-changing machine designed to meet these stringent demands, providing a seamless blend of accuracy and productivity.
The Brake Disc CNC Lathe excels in performing both rough and fine machining of brake discs and hubs in a single clamping operation. This innovative approach not only ensures high precision but also eliminates errors caused by multiple clampings. The machine's vertical design, featuring a turning spindle and two tool positions (with options for a gang tool or turret), is perfectly suited for high-precision, automated mass production of brake discs and hubs, offering a 30% improvement in efficiency over traditional methods.
One of the standout features of this CNC lathe is its robust construction. The bed and base are integrally cast and undergo stringent aging treatment, providing the machine with high rigidity, excellent damping performance, and exceptional toughness. This solid foundation ensures stability during heavy-duty cutting operations.
The Brake Disc CNC Lathe utilizes a high-rigidity, short-stub servo motor-driven spindle, enabling low noise and low vibration during high-speed operation. The X, Y, and Z axes boast a gantry column with a large span design, equipped with heavy-duty, high-precision, and high-rigidity linear guides as well as large-spec long nuts and high-precision ball screws. This setup minimizes transmission deformation and enhances transmission accuracy and support rigidity, facilitating powerful and rapid cutting and grinding.
Additionally, the machine features an automatic centralized lubrication system, ensuring reliable and sufficient lubrication with automatic control of lubrication cycles. For even greater versatility, a CNC servo slotting tool can be optionally equipped, allowing for automatic control of slot thickness and automatic compensation for surface flatness.
The Brake Disc CNC Lathe is equipped with the highly reliable FANUC dual-channel system, and includes a chain-type chip conveyor for quick removal of chips, reducing thermal deformation caused by chip heat. Whether used for large-scale, multi-variety production or integrated with other equipment in a production line, this machine excels in delivering consistent high-quality results.
Designed with high overall rigidity, superior stability, and exceptional machining performance, the Brake Disc CNC Lathe is ideal for the mass production of brake discs. It ensures high quality, efficiency, and cost-effectiveness, making it perfect for batch processing of small to medium-sized discs and similar components up to 500mm in diameter.
In summary, the Brake Disc CNC Lathe is a transformative solution for the brake disc manufacturing industry. Its advanced design and superior capabilities make it an essential asset for achieving high-precision, high-efficiency, and cost-effective production.