Technical Support
Brake Disc Grinding Machine: Dual-Surface Precision, One-Clamp Efficiency
The LYV-L450 Brake Disc Grinding Machine represents a significant advancement in the field of brake disc manufacturing, offering a seamless integration of turning and grinding processes for dual-surface machining. This innovative machine allows for the completion of both precision turning and grinding operations in a single clamping, eliminating errors accumulated from multiple setups and substantially reducing labor costs. Its design prioritizes high precision and surface finish, making it ideal for the mass production of high-end, dual-end brake discs.
One of the standout features of this grinding machine is its user-friendly operational environment. Tasks such as workpiece setup, tool installation, and troubleshooting can be effortlessly accomplished, ensuring smooth and efficient production workflows. The machine's robust construction provides excellent vibration damping and minimizes deformation, contributing to its durability and outstanding performance. The vertical orientation of the spindle, parallel to the operator's stance, prevents elliptical machining caused by high-speed rotational inertia, resulting in near-perfect circular accuracy.
The machine incorporates heavy-duty linear roller guides for the saddle and column, which offer dynamic responsiveness and high precision retention. The automatic de-pressurization lubrication system delivers oil in a timed, quantified, and pressurized manner to each lubrication point, ensuring optimal lubrication and trouble-free long-term operation. The chuck design aligns the workpiece's center of gravity vertically with the spindle's rotational center, enhancing clamping accuracy and overall machining precision.
Powered by the FANUC Oi-TF CNC system, the Brake Disc Grinding Machine utilizes a high-power spindle servo motor and AC servo motors for its feed axes, ensuring high precision and reliability. The machine's base features a large inclination angle combined with vertical surfaces to facilitate chip evacuation, preventing chip accumulation and maintaining a clean working environment. To guarantee superior quality, key components such as spindle bearings, feed bearings, ball screws, linear guides, tool turrets, hydraulic systems, lubrication systems, pneumatic systems, and chip conveyors are sourced from renowned domestic and international brands.
Primarily used for the mass production of brake discs, engine end covers, flywheels, gear blanks, and flanges, this grinding machine offers a touchscreen control interface that allows for easy and quick setting of grinding parameters. Its versatility and precision make it an invaluable asset for manufacturers seeking to enhance productivity and product quality in the automotive and machinery industries.
In summary, the LYV-L450 Brake Disc Grinding Machine stands out for its ability to combine turning and grinding processes efficiently, delivering high precision and surface finish while significantly reducing labor costs. Its advanced features and robust construction ensure reliable performance, making it a top choice for manufacturers aiming to excel in the competitive brake disc market.